CASE STUDIES
Hydro Innovations Case Studies: Reliable Pumps & Aerators
Quality pumps to meet the requirements of the Australian Wastewater Industry
View Case Studies and Projects utilising our reliable pumps and aerators:

Municipal Projects

Food Projects

Industrial Projects

Aeration Projects

DAF Projects
Explore Our Pumps & Aerators Case Studies & Projects

Large Regional Council Uses Advanced Water Aeration System To Treat Leachate
A large regional council needed to develop a system to effectively treat leachate from their Landfill Waste Facility so it could meet discharge requirements to sewer. ‘The Gorman Rupp Echo

Highly effective pump cuts maintenance costs and extends pump life at Luggage Point Resource Recovery Centre
Utilita Water Solutions is a joint venture between Ventia Utility Services and Downer Utilities, delivering maintenance services for Urban Utilities since July 2016. Urban Utilities is one of the largest

Greater Western Water utilises Gorman-Rupp pumps in a water delivery project
Hydro Innovations was engaged by an Engineering Consultant to select pumps for Greater Western Water’s WIN project to deliver water to irrigation pivots and also to storage tanks on the

Programmed WTP Utilises Gorman-Rupp To Solve Wastewater Treatment Issue
The Western Treatment Plant is a vast sewage treatment plant on the Western side of metropolitan Melbourne, treating approximately half of all the sewage in Melbourne. Programmed is the Maintenance

Gippsland Water eliminates pump blockages at Morwell WWTP
Gippsland Water provide quality Water and Waste Water services to the Gippsland Region of Victoria. At their Morwell Waste Water Treatment Plant Gippsland Water have utilized 2 x Gorman Rupp

Wannon Water Solves Pump Blockage Issue
Wannon Water provides water supply and wastewater collection and treatment services to over 30 communities in South West Victoria. It is their responsibility to supply fresh water, from source to

Gorman-Rupp Pumps Don’t Miss a Beat for Kingston SE Council
The Kingston District Council [KDC], situated in the picturesque Limestone Coast of South Australia, has been diligently serving its community since its establishment in 1873. Over the years, it has

Light Regional Council Solves a Pumping Problem
The Light Regional Council is located in South Australia, situated North of Adelaide. They are responsible for the wastewater treatment systems in their location and Mr Adam Broadbent [Co-ordinator Waste

Coliban Water Reclamation Plant Surge Forward with Gorman-Rupp
The project Engineer wanted robust pumps that could handle a wide range of water conditions to supply the new plant. Gorman Rupp pumps were chosen for this situation. The operators

Innovative Solution to Pump Station Upgrade
The asset owner at the Mount Piper Power Station (Mr. Rainer Scheurer) was looking for a solution to the maintenance issues associated with his submersible pump stations on the site.

Emergency Stand By Self-Priming Pumps for Cairns Council
One of the constant challenges of maintaining wastewater systems in cyclone prone areas is ensuring that your equipment is always operational in the face of adverse conditions so that public

Gorman-Rupp pumps Reduce Pump Choking at Gippsland Water
For over 14 years the Moe Wastewater Treatment Plant has been effectively and successfully processing sewage. Located in Gippsland, Victoria, the medium-sized plant services a population of 22,000. Its average

Vacuum Sewage Tank Transfer
Operated by the Bundaberg Regional Council, Woodgate Vacuum Sewer Station is a medium-sized plant that services an area of approximately 3000 people and can grow to a population of 8000 in

Success For Vacuum Sewage System Transfer Pump Upgrade
The Kempsey Shire Council (KSC) has just upgraded their vacuum sewage system transfer pumps. They were using a lobe pump to transfer raw sewage from their vacuum tank to their sewage treatment

Gorman-Rupp Pumps improve safety at Oberon Council
Oberon Council were on a mission – looking to improve safety for the sewage pump operators at their sewage treatment plant. Their existing sewage pump operating on their sludge lagoon

How Gorman-Rupp Pumps Resolved Sludge Choking at Lismore Sewage Plant
The Lismore City Council was having chronic problems with their digester pump choking at their South Lismore sewage treatment plant. The sewage pump would choke on a daily basis during
Food Projects

Lagoon Aerator – Effective Water Treatment Solution
By changing from unreliable surface aerators to Venturi Aerators for lagoon treatment, costs were reduced and the results were great! Lagoon Aeration There are numerous methods of water aeration. Splashing surface aerators, draft tube floating aerators, revolving brush aerators, and various forms submersible aerators. All require the machines to operate on the water surface or

Snack Brands Sticks With The Pumps They Trust
Hydro Innovations is proud to have been selected to provide Gorman Rupp pumps and other specialised pump equipment to the new 30,255 square-metre Snack Brands’ manufacturing and logistics facility being built at Erskine Park, Western Sydney. Snack Brands will use this facility for its manufacturing and distribution needs, consolidating several existing Sydney facilities into this

Piggery Cuts Costs & Reduces Maintenance With Gorman-Rupp Pumps
BettaPork Piggery has been breeding pigs for over 30 years. A mid-size enterprise, the piggery raises the animals and then sells them to market. As part of the piggery’s recycling philosophy, all pig waste is collected and broken down before being used as fertiliser on the grounds and turned into Bio gas to power the

Milk Factory Pumps Up Its Capacity With Gorman-Rupp Pump
A large Australian milk factory has had existing Gorman-Rupp above ground self-priming pumps on their stormwater for over 10 years. The above-ground pumps work really well and have required almost no intervention or maintenance since their installation. The factory’s maintenance team love them because of their rugged reliability. The Solution When it came time to
Wastewater Pump Overcomes Priming and Reliability Issues
The JBS Australian Dinmore operation is the largest beef processing plant in the southern hemisphere, and the plant is the largest employer in Ipswich. They naturally use a large amount of many and varied pumps around the plant, but some time ago, it was having reliability problems with their end suction centrifugal pump on a cattle yard run-off application.

Chicken Farm installs Gorman-Rupp Wastewater Pumps
Hazeldene’s Chicken Farm is a world class producer of Free Range and RSPCA accredited poultry, located near Bendigo, in Central Victoria. They have a state of the art poultry production facility, and their products are sold through Coles, Aldi, Woolworths, Harris farms, IGA, butcher shops, charcoal chicken stores and smaller specialty retailers. They employ more

One Harvest | “Gorman-Rupp, one of the best things we’ve done”
Regional vegetable processing plant, OneHarvest, was having trouble with a sump and submersible pump arrangement on their wastewater. The pump was a constant and costly drain on maintenance hours and production disruption as it would block regularly with the vegetable matter in the wastewater. The time and costs involved in removing the chokes and replacing

The Best liquid foods pump for precise in-line dosing
An Iconic Australian Food Manufacturer was looking for a liquid foods pump. They recently took possession of one of the more unusual Rotho Peristaltic pumps to function in their food manufacturing process. These pumps are very efficient. There is no contamination or mess because there is no oil-filled casing. Also, the pumps are fitted with a leak

NSW Fruit Juice Manufacturer Selects Gorman-Rupp For Safety And Reliability
A NSW fruit juice manufacturer has recently selected Gorman-Rupp self-priming pumps for their wastewater service. They selected Gorman-Rupp pumps because they were the safest option for their operators, and because they considered them the most economical solution, according to Gorman-Rupp distributors, Hydro Innovations. ‘Gorman-Rupp’s “Ultra V Series” of pumps and is the most advanced self-priming

Gorman Rupp The Number One Choice For Southern Meats
Southern Meats Pty Ltd is a hi-tech sheep and lamb processing facility strategically located just south of Sydney where they have access to sheep grown in the healthy environment of NSW’s Southern Highlands region. They provide quality meat to the local market and export around the world from their high-tech automated equipment in their slaughtering,

Gorman-Rupp pump solves blockage issue at Trafalgar plant with outstanding results
Central Agri Group is one of Australia’s leading fully integrated beef farming, backgrounding, feed lotting and meat processing companies. Established in 1991, it has loyal domestic customers, supplies to over 50 exports markets and has invested heavily in state-of-the-art meat processing facilities. The Problem Their Trafalgar plant did however have some issues with their wastewater

State of the Art High Quality Wastewater pump for Junee Prime Lamb
Junee Prime Lamb is one of the leading producers of premium quality lamb in Australia. A family owned and operated business since 1997, the company specialises exclusively in prime Australian lamb, and supplies its products to many parts of the world. Junee Prime Lamb owns and operates modern lamb processing facilities on the outskirts of

Wastewater Pond Aerator Reduces Algae by 97%
See how an EchoStorm wastewater pond aerator reduced blue-green algae by 97% for Craig Mostyn Group while improving operator safety, access and maintenance.

Gorman Rupp Pumps Reduces Maintenance Time and Costs
Midwest Piggery has been breeding pigs for over 30 years. A mid-size enterprise, the piggery raises the animals and then sells them to market. As part of the piggery’s recycling philosophy, all pig waste is collected and broken down before being used as fertiliser on the grounds. ‘We collect the pig waste in what we

Wastewater Pump for Australian Food Manufacturer
An Australian food manufacturer was looking for a reliable wastewater pump to replace a lobe pump at their manufacturing plant. The lobe pump they were using was unable to consistently handle solids, was unreliable and expensive to repair. To solve this issue, the Sydney-based Food Company contacted Hydro Innovations to enquire about a suitable pump.

Cedar Meats use innovative DAF Pump Solution
Cedar Meats is a state-of-the-art meat exporter in Victoria, with a continual improvement philosophy. They needed to upgrade their DAF system but did not want to just go for the “standard” system. They wanted a more energy-efficient system, and one that could deliver low running costs for the life of the DAF pump system. The

John Dee saves Capital Costs with Gorman-Rupp Pumps
John Dee Warwick is a beef processor (Abattoir) located in South East Queensland. They wanted to upgrade their wastewater pump system to enable them to handle the day-to-day wastewater flows from their plant (estimated to be 25 to 35 litres per second (l/s), but then to be able to ramp up to meet additional flow

The Herd Group | Gorman-Rupp Pump in Service for over 30 years!
The Herd Group is an Australian owned company supplying high quality lamb, mutton and beef as well as a number of further processed foods and smallgoods to both local and overseas markets. Founded in 1951 and based in Geelong, Victoria, the company employs over 380 staff. ‘If you’re looking for a wastewater pump that is
Industrial Projects

Daydream Island Installs Gorman-Rupp Self-Priming Pump For Seawater
A seawater pump was needed at Daydream Island to pump filtered seawater to the Living Reef on the North Side of the Daydream Island Resort. ‘The sewage pump assembly was able to be mounted high above the seawater, with only a simple concrete slab needed to mount the pumps, keeping the installation simple’. The Problem

How Gorman-Rupp T4 Is Helping Fight Fires In NSW
Our NSW Regional Manager Phil Rothheudt had the privilege of watching the team from ACT Emergency Services operate our Gorman-Rupp T-Series pump to fill fire fighting aircraft at their Canberra Airport facility (adjacent to RAAF base). The planes that were being filled were SEAT aircraft (acronym for Single Engine Attack Tanker) and take about 3500L

The nitty-gritty on Bondi WWTPs tough pumps
When Sydney Water’s Bondi Wastewater Treatment Plant needed repairs to two Gorman-Rupp Grit Pumps, authorised Australian distributor Hydro Innovations was called upon. Why Was Authorised Australian distributor Hydro Innovations Called Upon By Sydney Water The plant recently had call to make repairs on two of the pumps and relied on Hydro Innovations, as the authorised

A NSW Coal Fired Power Station Switch To Gorman-Rupp Pumps
A NSW Coal Fired Power Station had been having issues with their pumps in the waste water and waste chemical area of the plant. The very corrosive liquid was “eating away” at the pumps’ cast iron casings and moving parts at a fast rate. In some cases even the stainless steel components were unable to

Visy Packaging Overcome Wastewater Pumping Problems
Visy Packaging has a state-of the-art drink can manufacturing plant in Stapylton, Queensland. They employ over 50 people and produce export quality cans for local and overseas markets. They were however having chronic reliability issues with their submersible wastewater pumps. They had been trying to solve their issues for seven years when Mr Paul Carter

Energy Australia Switch to Better Quality Pumps
Tallawarra Power Station, owned by EnergyAustralia, uses seawater for it’s cooling water system. As part of environmental obligations, Tallawarra must filter out marine life and debris and return them to the lake via a separate channel. Two submersible flushing pumps were being used (2×50% duty) to maintain sufficient water level in the fish return channel.
Aeration Projects

Lagoon Aerator – Effective Water Treatment Solution
By changing from unreliable surface aerators to Venturi Aerators for lagoon treatment, costs were reduced and the results were great! Lagoon Aeration There are numerous methods of water aeration. Splashing surface aerators, draft tube floating aerators, revolving brush aerators, and various forms submersible aerators. All require the machines to operate on the water surface or

“Bullet Proof” Wastewater Pumps for Bush’s Proteins
Bush’s Proteins ™ is part of Australian family company group, A J Bush & Sons. The business has been operating since 1909 and operating in the rendering industry since 1950s in NSW and 1970s in QLD. They provide the essential service of “rendering” to the meat industry. Bush’s Proteins™ Bromelton collects organic animal material from

Large Regional Council Uses Advanced Water Aeration System To Treat Leachate
A large regional council needed to develop a system to effectively treat leachate from their Landfill Waste Facility so it could meet discharge requirements to sewer. ‘The Gorman Rupp Echo Storm aerators and Gorman Rupp self-priming pumps allows the system to deliver the required dissolved oxygen using less power than the alternative floating aerators’. The

Wastewater Pond Aerator Reduces Algae by 97%
See how an EchoStorm wastewater pond aerator reduced blue-green algae by 97% for Craig Mostyn Group while improving operator safety, access and maintenance.

Another AJ Bush Bromelton upgrade for better and safer aeration
AJ Bush and Sons operate the largest capacity rendering facility within Australia, and are located within the State Development area of Bromelton, Queensland. Meat by-products are processed through six different rendering process lines, and the company is the recipient of a Climate Alliance award for site emissions reduction. The Issue Not a company for resting

Flying Fish Back In The Air!
Hydro Innovations received a call from Damon Eastaugh of Margaret River Wine Maker Flying Fish Cove, one night, smack bang in the middle of vintage, the most hectic time. Damon’s wastewater surface aerator had broken down!! Not the most desirable situation to be in, in the midst of a pandemic, complicating issues of potential repairs

Chicken Manufacturer Reduces Odour With Echo-Storm
A chicken process plant in South Australia needed aeration to reduce odours at their wastewater treatment system. The plant had a large 350,000 litre tank, with in-flows exceeding 4 megalitres per day. They also wanted a system that was easy to maintain and safe for operators. We are very happy with the Venturi system and

Bega Cheese achieves amazing results with EchoStorm
In 2018, the Environmental Manager at Bega, Northern Victoria, Mr Sean Trebley, was given the task of upgrading their Strathmerton Plant’s wastewater aeration system. The wastewater system consisted of a DAF unit, which flowed into an aerated lagoon, and after this the effluent was stored in 2 non-aerated lagoons during winter, before irrigation in summer.

Avondale Golf Club Improves Water Quality
Tucked away in a hidden enclave on Sydney’s North Shore is a private golf course. The golf course was crafted in 1926. The golf club is certified as an Audubon Society Cooperative Sanctuary for outstanding environmental management, and it harbours abundant birdlife. The course green keeping and management use cutting-edge water management systems [such as

A J Bush NSW Upgrades For Safer Operating Efficiencies And Reduced Odours
AJ Bush & Sons (Manufactures) are one of Australia’s largest east coast protein recovery provider operating rendering and manufacturing plants in NSW and QLD. The plants specialise in processing animal by-products for the meat/butchery industry. The NSW (Riverstone) plant’s collection area, in addition to Sydney Metro, ranges from Nowra in the south to Canberra, Dubbo
DAF Projects

Chicken Processor Eliminates Complications With Reliable DAF System
A TAS Food Process plant had previously installed a traditional DAF system. Traditional DAF (Dissolved Air Flotation) pumping systems have so many moving parts. The components include an air compressor, pressure vessel, centrifugal pump and of course the controller to get all three components to work harmoniously. The Problem The disadvantages of such a complicated

Bega Cheese Upgrades To DAF Aeration At Wastewater Lagoon With Excellent Result
In 2018, the Environmental Manager at Bega, Northern Victoria, Mr Sean Trebley, was given the task of upgrading their Strathmerton Plant’s wastewater aeration system. The wastewater system consisted of a DAF unit, which flowed into an aerated lagoon, and after this the effluent was stored in 2 non-aerated lagoons during winter, before irrigation in summer.

Veolia Upgrades To EDUR DAF Pump With Proven Results
Veolia Northern Territory was looking for low maintenance, low operator requirement, simple, cost-effective solution to provide a large amount of micro-sized air bubbles for the DAF system at their wastewater treatment facility at Berrimah, according to their Technical Services Engineer, Dion Meta. The EDUR pump system is so simple, making it easy and cost-effective to
Peristalic (Pump) Projects

The Best liquid foods pump for precise in-line dosing
An Iconic Australian Food Manufacturer was looking for a liquid foods pump. They recently took possession of one of the more unusual Rotho Peristaltic pumps to function in their food manufacturing process. These pumps are very efficient. There is no contamination or mess because there is no oil-filled casing. Also, the pumps are fitted with a leak

Ragazzini Pump solves sludge pumping issues
Blantyre Farms is a highly productive mixed farming and livestock business situated near Young in New South Wales. They needed a reliable pump to transfer sludge from their covered Methane gas dam. Mark Schulz, Maintenance Manager at Blantyre Farms contacted Hydro Innovation’s Regional Manager for NSW, Phil Rothheudt, in early 2020 to find a suitable

Ragazzini Peristaltic Pumps Clean Up Bathurst
A chance meeting led David Cashen WIOA Operator of the Year and Supervisor of the Bathurst Water Treatment Plant to our stand at the 2018 Tamworth WIOA conference where we were demonstrating a Ragazzini Peristaltic pump. Bathurst WTP had two peristaltic pumps transferring carbon slurry for use in the plant’s treatment process. The slurry is

The Ideal DAF Sludge Transfer Pump For TEYS Rockhampton
Teys Australia, one of the largest meat processors and exporters in Australia, was looking for a dependable solution for their DAF tank sludge and scum transfer at their Beenleigh plant. They had used submersible pumps and double diaphragm pumps in the past, but with limited success. A Hydro Innovations pump specialist recommended the use of

Alkoomi Wines and the Ragazzini DF190 Success Story
Alkoomi Wines is an Australian winery based at Frankland River, in the Great Southern wine region of Western Australia, founded in 1971. During that time Rod and Sandy Hallet [owners and Chief Executives of Alkoomi Wines] have built a culture of committed people and high-quality crafted wines, making them an icon in the Frankland River
