CASE STUDIES

Hydro Innovations Case Studies: Reliable Pumps & Aerators

Quality pumps to meet the requirements of the Australian Wastewater Industry

View Case Studies and Projects utilising our reliable pumps and aerators:

Aerial view of a dam intake structure with flowing water, illustrating Hydro Innovations' pumping solutions for wastewater treatment.

Municipal Projects

Aerial view of wastewater treatment facility with multiple circular aeration tanks and surrounding green landscape, showcasing Hydro Innovations' pumping solutions in municipal projects.

Food Projects

Large industrial factory with extensive metal structures and numerous pipes, showcasing advanced water treatment technology relevant to Hydro Innovations' pumping solutions for wastewater management.

Industrial Projects

Water aeration system with Gorman-Rupp pump and piping at wastewater treatment facility, showcasing Hydro Innovations' pumping solutions for municipal projects.

Aeration Projects

Industrial wastewater treatment facility featuring pumps and aeration systems, highlighting Hydro Innovations' reliable pumping solutions for municipal and industrial projects.

DAF Projects

Explore Our Pumps & Aerators Case Studies & Projects

Submersible pump station setup with blue pump and piping, showcasing wastewater management solutions relevant to Hydro Innovations' case studies.

Vacuum Sewage Tank Transfer

Operated by the Bundaberg Regional Council, Woodgate Vacuum Sewer Station is a medium-sized plant that services an area of approximately 3000 people and can grow to a population of 8000 in

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Food Projects

Lagoon aerator system with blue piping and pump on concrete pad, surrounded by water and vegetation, illustrating effective wastewater treatment solution.

Lagoon Aerator – Effective Water Treatment Solution

By changing from unreliable surface aerators to Venturi Aerators for lagoon treatment, costs were reduced and the results were great! Lagoon Aeration There are numerous methods of water aeration. Splashing surface aerators, draft tube floating aerators, revolving brush aerators, and various forms submersible aerators. All require the machines to operate on the water surface or

Gorman Rupp pumps and wastewater treatment equipment installed at Snack Brands' new manufacturing facility in Erskine Park, showcasing Hydro Innovations' solutions for the food and beverage industry.

Snack Brands Sticks With The Pumps They Trust

Hydro Innovations is proud to have been selected to provide Gorman Rupp pumps and other specialised pump equipment to the new 30,255 square-metre Snack Brands’ manufacturing and logistics facility being built at Erskine Park, Western Sydney. Snack Brands will use this facility for its manufacturing and distribution needs, consolidating several existing Sydney facilities into this

Gorman-Rupp pump system installed at Betta Pork Piggery for efficient waste management and biogas production, with agricultural storage silos in the background.

Piggery Cuts Costs & Reduces Maintenance With Gorman-Rupp Pumps

BettaPork Piggery has been breeding pigs for over 30 years. A mid-size enterprise, the piggery raises the animals and then sells them to market. As part of the piggery’s recycling philosophy, all pig waste is collected and broken down before being used as fertiliser on the grounds and turned into Bio gas to power the

Gorman-Rupp self-priming wastewater pumps installed in an Australian milk factory, showcasing rugged reliability and low maintenance design.

Milk Factory Pumps Up Its Capacity With Gorman-Rupp Pump

A large Australian milk factory has had existing Gorman-Rupp above ground self-priming pumps on their stormwater for over 10 years. The above-ground pumps work really well and have required almost no intervention or maintenance since their installation. The factory’s maintenance team love them because of their rugged reliability. The Solution When it came time to

Gorman-Rupp wastewater pump with suction lift system, used for efficient water management at agricultural facilities.

Wastewater Pump Overcomes Priming and Reliability Issues

The JBS Australian Dinmore operation is the largest beef processing plant in the southern hemisphere, and the plant is the largest employer in Ipswich. They naturally use a large amount of many and varied pumps around the plant, but some time ago, it was having reliability problems with their end suction centrifugal pump on a cattle yard run-off application.

Gorman-Rupp wastewater pump installation at Hazeldene's Chicken Farm, featuring a blue pump with yellow motor, designed for effective wastewater treatment in poultry processing.

Chicken Farm installs Gorman-Rupp Wastewater Pumps

Hazeldene’s Chicken Farm is a world class producer of Free Range and RSPCA accredited poultry, located near Bendigo, in Central Victoria. They have a state of the art poultry production facility, and their products are sold through Coles, Aldi, Woolworths, Harris farms, IGA, butcher shops, charcoal chicken stores and smaller specialty retailers. They employ more

Gorman-Rupp wastewater pump system with electric motor, installed in a vegetable processing plant for efficient wastewater management.

One Harvest | “Gorman-Rupp, one of the best things we’ve done”

Regional vegetable processing plant, OneHarvest, was having trouble with a sump and submersible pump arrangement on their wastewater. The pump was a constant and costly drain on maintenance hours and production disruption as it would block regularly with the vegetable matter in the wastewater. The time and costs involved in removing the chokes and replacing

Worker in a white lab coat and blue hairnet standing in a food manufacturing facility with liquid food containers in the background, representing the Australian food manufacturer and their liquid foods pumping solutions.

The Best liquid foods pump for precise in-line dosing

An Iconic Australian Food Manufacturer was looking for a liquid foods pump. They recently took possession of one of the more unusual Rotho Peristaltic pumps to function in their food manufacturing process. These pumps are very efficient. There is no contamination or mess because there is no oil-filled casing. Also, the pumps are fitted with a leak

Gorman-Rupp self-priming pump with orange motor in industrial setting, showcasing wastewater treatment solution for NSW fruit juice manufacturer.

NSW Fruit Juice Manufacturer Selects Gorman-Rupp For Safety And Reliability

A NSW fruit juice manufacturer has recently selected Gorman-Rupp self-priming pumps for their wastewater service. They selected Gorman-Rupp pumps because they were the safest option for their operators, and because they considered them the most economical solution, according to Gorman-Rupp distributors, Hydro Innovations. ‘Gorman-Rupp’s “Ultra V Series” of pumps and is the most advanced self-priming

Gorman-Rupp wastewater pump installation at Southern Meats facility, featuring blue pump and connected piping, highlighting advanced wastewater treatment solutions in meat processing.

Gorman Rupp The Number One Choice For Southern Meats

Southern Meats Pty Ltd is a hi-tech sheep and lamb processing facility strategically located just south of Sydney where they have access to sheep grown in the healthy environment of NSW’s Southern Highlands region. They provide quality meat to the local market and export around the world from their high-tech automated equipment in their slaughtering,

Gorman-Rupp T Series wastewater pumps installed at Trafalgar plant for effective blockage resolution in food industry application.

Gorman-Rupp pump solves blockage issue at Trafalgar plant with outstanding results

Central Agri Group is one of Australia’s leading fully integrated beef farming, backgrounding, feed lotting and meat processing companies. Established in 1991, it has loyal domestic customers, supplies to over 50 exports markets and has invested heavily in state-of-the-art meat processing facilities. The Problem Their Trafalgar plant did however have some issues with their wastewater

State-of-the-art Gorman-Rupp Super T Series wastewater pump installation at Junee Prime Lamb facility, featuring blue motor and control panel, designed for efficient wastewater treatment in food and agribusiness.

State of the Art High Quality Wastewater pump for Junee Prime Lamb

Junee Prime Lamb is one of the leading producers of premium quality lamb in Australia. A family owned and operated business since 1997, the company specialises exclusively in prime Australian lamb, and supplies its products to many parts of the world. Junee Prime Lamb owns and operates modern lamb processing facilities on the outskirts of

Gorman Rupp wastewater pump with blue casing and motor, installed in a concrete setting for efficient wastewater treatment at Midwest Piggery.

Gorman Rupp Pumps Reduces Maintenance Time and Costs

Midwest Piggery has been breeding pigs for over 30 years. A mid-size enterprise, the piggery raises the animals and then sells them to market. As part of the piggery’s recycling philosophy, all pig waste is collected and broken down before being used as fertiliser on the grounds. ‘We collect the pig waste in what we

Wastewater pump system designed for food manufacturing, showcasing robust construction and efficient solid handling capabilities.

Wastewater Pump for Australian Food Manufacturer

An Australian food manufacturer was looking for a reliable wastewater pump to replace a lobe pump at their manufacturing plant. The lobe pump they were using was unable to consistently handle solids, was unreliable and expensive to repair. To solve this issue, the Sydney-based Food Company contacted Hydro Innovations to enquire about a suitable pump.

DAF pump system installed at Cedar Meats for energy-efficient wastewater treatment, featuring a motor and piping setup in a meat processing facility.

Cedar Meats use innovative DAF Pump Solution

Cedar Meats is a state-of-the-art meat exporter in Victoria, with a continual improvement philosophy. They needed to upgrade their DAF system but did not want to just go for the “standard” system. They wanted a more energy-efficient system, and one that could deliver low running costs for the life of the DAF pump system. The

Gorman-Rupp T6A60S-B self-priming pumps installed for wastewater treatment at John Dee beef processing plant in Warwick, QLD.

John Dee saves Capital Costs with Gorman-Rupp Pumps

John Dee Warwick is a beef processor (Abattoir) located in South East Queensland. They wanted to upgrade their wastewater pump system to enable them to handle the day-to-day wastewater flows from their plant (estimated to be 25 to 35 litres per second (l/s), but then to be able to ramp up to meet additional flow

Gorman-Rupp wastewater pumps in operational setting at The Herd Group, showcasing over 30 years of service in food processing industry.

The Herd Group | Gorman-Rupp Pump in Service for over 30 years!

The Herd Group is an Australian owned company supplying high quality lamb, mutton and beef as well as a number of further processed foods and smallgoods to both local and overseas markets. Founded in 1951 and based in Geelong, Victoria, the company employs over 380 staff. ‘If you’re looking for a wastewater pump that is

Industrial Projects

Technicians assembling Gorman-Rupp self-priming pumps for seawater application at Daydream Island Resort, showcasing installation process and equipment.

Daydream Island Installs Gorman-Rupp Self-Priming Pump For Seawater

A seawater pump was needed at Daydream Island to pump filtered seawater to the Living Reef on the North Side of the Daydream Island Resort. ‘The sewage pump assembly was able to be mounted high above the seawater, with only a simple concrete slab needed to mount the pumps, keeping the installation simple’. The Problem

Firefighting aircraft being filled with water by a worker in safety gear, showcasing Gorman-Rupp T-Series pump in action at Canberra Airport.

How Gorman-Rupp T4 Is Helping Fight Fires In NSW

Our NSW Regional Manager Phil Rothheudt had the privilege of watching the team from ACT Emergency Services operate our Gorman-Rupp T-Series pump to fill fire fighting aircraft at their Canberra Airport facility (adjacent to RAAF base). The planes that were being filled were SEAT aircraft (acronym for Single Engine Attack Tanker) and take about 3500L

Gorman-Rupp grit pump installed in wastewater treatment facility, showcasing robust design for handling corrosive liquids.

The nitty-gritty on Bondi WWTPs tough pumps

When Sydney Water’s Bondi Wastewater Treatment Plant needed repairs to two Gorman-Rupp Grit Pumps, authorised Australian distributor Hydro Innovations was called upon. Why Was Authorised Australian distributor Hydro Innovations Called Upon By Sydney Water The plant recently had call to make repairs on two of the pumps and relied on Hydro Innovations, as the authorised

Gorman-Rupp U Series pump installed at a NSW coal-fired power station, showcasing robust construction for wastewater and chemical treatment applications.

A NSW Coal Fired Power Station Switch To Gorman-Rupp Pumps

A NSW Coal Fired Power Station had been having issues with their pumps in the waste water and waste chemical area of the plant. The very corrosive liquid was “eating away” at the pumps’ cast iron casings and moving parts at a fast rate. In some cases even the stainless steel components were unable to

Gorman-Rupp grit pumps with blue motors and pipes in a wastewater treatment setting, showcasing Hydro Innovations' pumping solutions for Sydney Water.

Visy Packaging Overcome Wastewater Pumping Problems

Visy Packaging has a state-of the-art drink can manufacturing plant in Stapylton, Queensland. They employ over 50 people and produce export quality cans for local and overseas markets. They were however having chronic reliability issues with their submersible wastewater pumps. They had been trying to solve their issues for seven years when Mr Paul Carter

Gorman-Rupp T8A61S-B pumps installed for wastewater treatment at Tallawarra Power Station, showcasing improved maintenance efficiency and environmental compliance.

Energy Australia Switch to Better Quality Pumps

Tallawarra Power Station, owned by EnergyAustralia, uses seawater for it’s cooling water system. As part of environmental obligations, Tallawarra must filter out marine life and debris and return them to the lake via a separate channel. Two submersible flushing pumps were being used (2×50% duty) to maintain sufficient water level in the fish return channel.

Aeration Projects

Lagoon aerator system with blue piping and pump on concrete pad, surrounded by water and vegetation, illustrating effective wastewater treatment solution.

Lagoon Aerator – Effective Water Treatment Solution

By changing from unreliable surface aerators to Venturi Aerators for lagoon treatment, costs were reduced and the results were great! Lagoon Aeration There are numerous methods of water aeration. Splashing surface aerators, draft tube floating aerators, revolving brush aerators, and various forms submersible aerators. All require the machines to operate on the water surface or

Wastewater treatment scene at Bush's Proteins, showing "Bullet Proof" wastewater pump in action, discharging treated effluent into a flowing channel, with industrial setting and machinery visible in the background.

“Bullet Proof” Wastewater Pumps for Bush’s Proteins

Bush’s Proteins ™ is part of Australian family company group, A J Bush & Sons. The business has been operating since 1909 and operating in the rendering industry since 1950s in NSW and 1970s in QLD. They provide the essential service of “rendering” to the meat industry. Bush’s Proteins™ Bromelton collects organic animal material from

Advanced water aeration system with Gorman Rupp Echo Storm aerators and self-priming pumps for leachate treatment at a landfill facility in NSW.

Large Regional Council Uses Advanced Water Aeration System To Treat Leachate

A large regional council needed to develop a system to effectively treat leachate from their Landfill Waste Facility so it could meet discharge requirements to sewer. ‘The Gorman Rupp Echo Storm aerators and Gorman Rupp self-priming pumps allows the system to deliver the required dissolved oxygen using less power than the alternative floating aerators’. The

Gorman-Rupp Echo-Storm aerators in action at AJ Bush Bromelton rendering plant, enhancing wastewater treatment with aeration processes.

Another AJ Bush Bromelton upgrade for better and safer aeration

AJ Bush and Sons operate the largest capacity rendering facility within Australia, and are located within the State Development area of Bromelton, Queensland. Meat by-products are processed through six different rendering process lines, and the company is the recipient of a Climate Alliance award for site emissions reduction. The Issue Not a company for resting

Pumping solution system with blue motor and piping near water source, illustrating Hydro Innovations' wastewater aeration technology.

Flying Fish Back In The Air!

Hydro Innovations received a call from Damon Eastaugh of Margaret River Wine Maker Flying Fish Cove, one night, smack bang in the middle of vintage, the most hectic time. Damon’s wastewater surface aerator had broken down!! Not the most desirable situation to be in, in the midst of a pandemic, complicating issues of potential repairs

Venturi aeration system with blue piping and pump for wastewater treatment at a chicken manufacturing plant in South Australia.

Chicken Manufacturer Reduces Odour With Echo-Storm

A chicken process plant in South Australia needed aeration to reduce odours at their wastewater treatment system. The plant had a large 350,000 litre tank, with in-flows exceeding 4 megalitres per day. They also wanted a system that was easy to maintain and safe for operators. We are very happy with the Venturi system and

Venturi aerator system at Bega Cheese's Strathmerton plant, showcasing wastewater treatment technology with blue pipes and a yellow pump, surrounded by a lagoon.

Bega Cheese achieves amazing results with EchoStorm

In 2018, the Environmental Manager at Bega, Northern Victoria, Mr Sean Trebley, was given the task of upgrading their Strathmerton Plant’s wastewater aeration system. The wastewater system consisted of a DAF unit, which flowed into an aerated lagoon, and after this the effluent was stored in 2 non-aerated lagoons during winter, before irrigation in summer.

Before and after images of a water body showing significant improvement in water quality, highlighting algae-covered surface transforming to clear water, illustrating effective sewage treatment and water management at Avondale Golf Club.

Avondale Golf Club Improves Water Quality

Tucked away in a hidden enclave on Sydney’s North Shore is a private golf course. The golf course was crafted in 1926. The golf club is certified as an Audubon Society Cooperative Sanctuary for outstanding environmental management, and it harbours abundant birdlife. The course green keeping and management use cutting-edge water management systems [such as

Wastewater treatment system at AJ Bush & Sons rendering plant in NSW, featuring aeration equipment and pumping infrastructure for improved operational efficiency and odor reduction.

A J Bush NSW Upgrades For Safer Operating Efficiencies And Reduced Odours

AJ Bush & Sons (Manufactures) are one of Australia’s largest east coast protein recovery provider operating rendering and manufacturing plants in NSW and QLD. The plants specialise in processing animal by-products for the meat/butchery industry. The NSW (Riverstone) plant’s collection area, in addition to Sydney Metro, ranges from Nowra in the south to Canberra, Dubbo

DAF Projects

Stainless steel DAF pump system installed at a chicken processing plant, showcasing reliable water treatment technology by Hydro Innovations.

Chicken Processor Eliminates Complications With Reliable DAF System

A TAS Food Process plant had previously installed a traditional DAF system. Traditional DAF (Dissolved Air Flotation) pumping systems have so many moving parts. The components include an air compressor, pressure vessel, centrifugal pump and of course the controller to get all three components to work harmoniously. The Problem The disadvantages of such a complicated

Venturi aerator motor installed at Bega Cheese's wastewater lagoon upgrade, showcasing efficient aeration solution for food processing wastewater treatment.

Bega Cheese Upgrades To DAF Aeration At Wastewater Lagoon With Excellent Result

In 2018, the Environmental Manager at Bega, Northern Victoria, Mr Sean Trebley, was given the task of upgrading their Strathmerton Plant’s wastewater aeration system. The wastewater system consisted of a DAF unit, which flowed into an aerated lagoon, and after this the effluent was stored in 2 non-aerated lagoons during winter, before irrigation in summer.

EDUR DAF pump system with pressure gauges and valves, showcasing low-maintenance design for wastewater treatment solutions.

Veolia Upgrades To EDUR DAF Pump With Proven Results

Veolia Northern Territory was looking for low maintenance, low operator requirement, simple, cost-effective solution to provide a large amount of micro-sized air bubbles for the DAF system at their wastewater treatment facility at Berrimah, according to their Technical Services Engineer, Dion Meta. The EDUR pump system is so simple, making it easy and cost-effective to

Peristalic (Pump) Projects

Worker in a white lab coat and blue hairnet standing in a food manufacturing facility with liquid food containers in the background, representing the Australian food manufacturer and their liquid foods pumping solutions.

The Best liquid foods pump for precise in-line dosing

An Iconic Australian Food Manufacturer was looking for a liquid foods pump. They recently took possession of one of the more unusual Rotho Peristaltic pumps to function in their food manufacturing process. These pumps are very efficient. There is no contamination or mess because there is no oil-filled casing. Also, the pumps are fitted with a leak

Ragazzini pump installed at Blantyre Farms for efficient sludge pumping, featuring a blue casing and connecting pipes in a rural setting.

Ragazzini Pump solves sludge pumping issues

Blantyre Farms is a highly productive mixed farming and livestock business situated near Young in New South Wales. They needed a reliable pump to transfer sludge from their covered Methane gas dam. Mark Schulz, Maintenance Manager at Blantyre Farms contacted Hydro Innovation’s Regional Manager for NSW, Phil Rothheudt, in early 2020 to find a suitable

Historic Bathurst Water Treatment Plant building with red brick facade and arched windows, located in Bathurst, NSW, showcasing municipal infrastructure related to Ragazzini Peristaltic Pumps for water treatment applications.

Ragazzini Peristaltic Pumps Clean Up Bathurst

A chance meeting led David Cashen WIOA Operator of the Year and Supervisor of the Bathurst Water Treatment Plant to our stand at the 2018 Tamworth WIOA conference where we were demonstrating a Ragazzini Peristaltic pump. Bathurst WTP had two peristaltic pumps transferring carbon slurry for use in the plant’s treatment process. The slurry is

Ragazzini MS3 peristaltic pump installed for sludge and scum transfer at Teys Rockhampton, showcasing its robust design and efficient operation in a food and agribusiness setting.

The Ideal DAF Sludge Transfer Pump For TEYS Rockhampton

Teys Australia, one of the largest meat processors and exporters in Australia, was looking for a dependable solution for their DAF tank sludge and scum transfer at their Beenleigh plant. They had used submersible pumps and double diaphragm pumps in the past, but with limited success. A Hydro Innovations pump specialist recommended the use of

Ragazzini DF190 pump used for wine must pumping at Alkoomi Wines, showcasing its robust design and operational setup in a winery environment.

Alkoomi Wines and the Ragazzini DF190 Success Story

Alkoomi Wines is an Australian winery based at Frankland River, in the Great Southern wine region of Western Australia, founded in 1971. During that time Rod and Sandy Hallet [owners and Chief Executives of Alkoomi Wines] have built a culture of committed people and high-quality crafted wines, making them an icon in the Frankland River

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