What is an Echo-Storm venturi aerator?

A “bank-mounted” Gorman-Rupp pump and Venturi-Aerator system

WHAT IS AN ECHO-STORM VENTURI AERATOR?

An Echo-Storm Venturi Aerator is a device used to mix and aerate tanks, ponds and lagoons. It uses Bernoulli’s principle, whereby a low pressure area is created by an accelerated fluid.

The Echo-Storm is used in conjunction with a self-priming pump. The pump draws water from the source and pumps it into the venturi aerator. Within the Echo-Storm aerator, there is an “accelerating zone”, where the pumped fluid is accelerated, creating a low pressure area within the “aspirating zone”. Here it draws in atmospheric air at the rate of 2.2 times the rate of the fluid being pumped.

The air and water then passes into the “mixing and oxidation zone” where the wastewater and air are mixed under pressure. The turbulent mixing facilitates the removal of substances with weak Henry’s constants such as CO2 and VOC’s. It also oxidises sulphur containing molecules such as hydrogen sulphide and mercaptans for effective odour and corrosion control, as well as reducing the size of organic solids.

The fluid, saturated with dissolved oxygen is then pumped back into the source.

Because of the nature of the system [using a self-priming pump], mixing and destratification is controlled by the positioning of the suction and discharge of the pump. Water can therefore be drawn from anywhere and at any depth of the tank or lagoon, and can be discharges anywhere and at any depth.

Venturi Aerator - simple lagoon aeration

WHERE TO USE THEM?

The Echo-Storm aerator can be used by many industries for various reasons. Some of these include, but not limited to:-

  • Biological treatment and odour control at industrial wastewater treatment plants.
  • Odour control, corrosion control and BOD reduction at Sewage Pumping Stations •
  • Odour control and pH improvement at Food Process Plants
  • Sludge separation to enhance settling and performance of the primary clarifier at WWTP’s
  • Septage Receiving – for odour control, BOD reduction, degassing H2S and “shearing” organic materials
  • Mixing and Equalization
  • Supernatant aeration from digesters
  • Landfill leachate aeration prior to head-works further treatment
  • Oil & Grease Recovery
  • Effluent aeration to streams or wetlands
  • Stripping PCE, TCE, etc. from industrial waste streams and groundwater
  • Lagoon aeration with two zones
  • Stripping CO2 to raise pH, allowing for nitrification (pH >6.8) to begin
  • Destratification of lakes, dams etc
Venturi-Aerator Bega safer bank mounted aerator

WHY USE AN ECHO-STORM VENTURI AERATOR?

Echo-Storm aerators are mounted on the bank of the lagoon, pond, or tank they are treating. Other forms of aeration involve the equipment being in or on the water to be treated.

This means that installing an Echo-Storm aerator is simpler and involves less risk to personnel. Installation costs will therefore be lower, there will be no need for expensive floating walkways, tethering systems or overhead cranes for retrieval.

On-going monitoring and maintenance is also much easier, simpler and safer with an Echo-Storm aerator. All mechanical equipment will need some kind of maintenance or repair. The easier it is to access will almost certainly determine whether it gets routine maintenance and monitoring. Floating type or submersible type systems will not get much attention [unless they break down], because of the difficulty in accessing them. This lack of attention will shorten intervals between major repairs and shorten overall asset life.

In contrast, an Echo-Storm aerator and its driver [a Gorman-Rupp self-priming pump] are easily accessed for monitoring and routine maintenance. This allows operators to keep equipment at peak operating efficiency and make minor repairs before they become major problems. They are also able to perform these maintenance tasks in relative safety on lagoon banks.

Not only are Echo-Storm aerators safer and easier to maintain that other forms of aeration, they are also very efficient if used with the right pump. Standard Oxygen Transfer Rates [SOTR] as high or higher than 1.86kgO2 per kW per hour can be achieved when pump efficiencies are high and pumps have a flooded suction.

Venturi-Aerator-Seneca-Foods-Montgomery

HOW TO APPLY ECHO-STORM VENTURI AERATORS

Echo-Storm venturi-aeration Chemical Engineers can work out the size and type of system required if given the right information. The types of information needed is as follows:-

  • The size of the tank or lagoon [Length x Width x Depth]
  • The amount of inflow into the tank or lagoon
  • The type of operation needing the treatment [Sewage Treatment Plant, Food Process plant etc]
  • The goal of the treatment [increase dissolved oxygen, reduce BOD or COD, increase pH levels, destratification, oxidation of the fluid, odour reduction etc]
  • The target of the treatment
what is a venturi aerator?

WHAT ARE THE LIMITATIONS OF ECHO-STORM VENTURI AERATORS?

Echo-Storm venturi-aerators are limited to approximately 37kg of oxygen transfer per hour by a single [six inch] unit. To deliver more oxygen [by atmospheric aspiration], multiple units must be used. Alternatively, if oxygen demands have peaks [for example, the “Vintage” period at wineries], pure oxygen can be aspirated from a stationary source [like a liquid oxygen plant or liquid oxygen tanker]. This can increase oxygen transfer by 2-3 times per unit.

Venturi-aerator-aerating-lagoon

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Videos:

Watch videos here showing applications of Venturi Aerators:

SAFER, MORE EFFICIENT AERATION SYSTEM!

SAFETY FIRST WITH VENTURI AERATORS

BEGA PROJECT TRANSFORMATION

VENTURI AERATION AT ABATTOIR LAGOON

CARTRIDGE SEAL REMOVAL

SHAFT AND BEARING REMOVAL

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The Echo-Storm benefits::

  • No cranes or row boats for maintenance
  • Easily accessed
  • Less downtime
  • Reliable and easy to maintain
  • Easily scalable and low cost of ownership
  • Thorough mixing – no dead spots
  • High SOTR (Standard Oxygen Transfer rate)

These aeration units are used in conjunction with Gorman Rupp self-priming centrifugal pumps to deliver solutions for the following applications:

  • Lagoon and basin wastewater aeration
  • Oxidation ditch aeration
  • Lake destratification and algae control
  • Odour control
  • Sludge digestion
  • Septage treatment

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Over 88 years

Of Team Experience in Abattoir Pumping.

We bring you the technical knowledge & experience

Echo-Storm venturi aeration has been manufacturing quality aerators for 25 years. They offer a range of products to meet the aeration needs of multiple industries including; municipal wastewater treatment, industrial wastewater treatment and potable water treatment. These products are of high quality and are relied upon by industry leaders around the world.

Being the authorised Australian distributor of Echo-Storm venturi aeration and Gorman-Rupp products, Hydro Innovations use Venturi Aeration systems in conjunction with Gorman Rupp pumps so that asset owners can transfer oxygen at a cheaper rate per kW employed than other forms of aeration.

Because all equipment is mounted on the banks of lagoons or adjacent to tanks, rowboats or cranes are not needed to access the equipment making it much safer, easier and more cost-effective to own, operate and maintain.

Holding a very large inventory of pumps and spare parts allows us to deliver industry-leading service. With over 88 years combined experience in applying, selecting and troubleshooting pumps, we are also in a good position to help design the best and most cost-effective fluid transfer systems for our customers.